Every profitable food business has one thing in common: they know exactly what each item costs to make. Not roughly. Not approximately. Exactly.
This article is part of our comprehensive resource: The Ultimate Guide to Food Costing and Menu Pricing.
This guide will walk you through the process of calculating your food costs step by step—from breaking down ingredient costs to allocating overhead. By the end, you'll have a system for understanding your true costs and setting prices that actually make money.
Step 1: Create a Bill of Materials
A Bill of Materials (BoM) is simply a list of every ingredient needed for one serving or batch of your product. Start with your recipe and make it precise:
- Convert all measurements to the same unit system
- Include every component, even small amounts of salt or oil
- List garnishes, sauces, and sides that come with the main item
For example, a chicken sandwich BoM might include:
- Chicken breast6 oz
- Brioche bun1 each
- Lettuce0.5 oz
- Tomato (2 slices)1 oz
- Sauce1.5 oz
- Pickle (3 slices)0.3 oz
- Oil for cooking0.5 oz
- Seasoning0.1 oz
Step 2: Determine Unit Costs
Next, you need to know what each ingredient costs per unit. This requires converting your purchase prices into usable measurements.
Unit Cost = Purchase Price / Quantity Purchased
For example:
- Chicken breast$24 for 5 lbs = $4.80/lb = $0.30/oz
- Brioche buns$6 for 8 buns = $0.75 each
- Lettuce$3 for 1 head (12 oz usable) = $0.25/oz
Important: Account for yield loss. A head of lettuce might weigh 16 oz, but after trimming, you only get 12 oz of usable product. Your cost calculation should use the usable weight.
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Step 3: Calculate Recipe Cost
Multiply each ingredient's quantity by its unit cost, then sum everything:
- Chicken (6 oz x $0.30)$1.80
- Bun (1 x $0.75)$0.75
- Lettuce (0.5 oz x $0.25)$0.13
- Tomato (1 oz x $0.20)$0.20
- Sauce (1.5 oz x $0.15)$0.23
- Pickle (3 slices x $0.03)$0.09
- Oil (0.5 oz x $0.05)$0.03
- Seasoning$0.05
- Total ingredient cost$3.28
This is your direct food cost for this item. But it's not the whole picture.
Step 4: Add a Waste Factor
In reality, not every ounce of food you buy ends up on a plate. You lose product to:
- Prep wasteBones, fat, peels, stems, cores that get discarded during preparation
- Cooking lossShrinkage during cooking (meat can lose 25-30% of weight)
- SpoilageProducts that expire before use or aren't stored properly
- MistakesBurned items, dropped plates, incorrect orders
A standard waste factor is 5-10% for most kitchens. Add this to your recipe cost:
Adjusted Cost = Recipe Cost x (1 + Waste Factor)
Using a 7% waste factor:
$3.28 x 1.07 = $3.51
Step 5: Consider Labor Costs
While labor isn't typically included in "food cost," it's essential for pricing. Two approaches:
- Labor as a Separate Line ItemTrack total labor costs separately and ensure overall margins cover both food and labor. Most restaurants aim for combined food and labor costs of 55-65% of revenue.
- Labor Per DishFor high-touch items (elaborate desserts, custom cakes), calculate labor per item: 15 minutes at $20/hour = $5.00 per item.
Step 6: Allocate Overhead
Overhead includes all the costs of running your business that aren't directly tied to ingredients:
- Rent or mortgage
- Utilities (gas, electric, water)
- Equipment depreciation
- Insurance
- Marketing
- Software and subscriptions
- Packaging and supplies
Calculate your monthly overhead, then divide by the number of items you sell to get per-item overhead:
Per-Item Overhead = Monthly Overhead / Items Sold Per Month
For example, if your overhead is $3,000/month and you sell 2,000 items:
$3,000 / 2,000 = $1.50 per item
Step 7: Calculate Total Cost
Bringing it all together for our chicken sandwich:
- Ingredient cost$3.28
- Waste factor (7%)$0.23
- Overhead allocation$1.50
- Total cost per sandwich$5.01
This is your floor—the minimum you need to charge to break even before making any profit.
Step 8: Set Your Price
Now you can price with confidence. If you want a 30% food cost (a common target):
Price = Ingredient Cost / Target Food Cost Percentage
$3.51 / 0.30 = $11.70
At $11.70 (round to $12), your food cost is 30% and you have $8.49 to cover labor, overhead, and profit.
Alternatively, use a cost-plus markup:
Price = Total Cost x Markup Multiplier
With a 2.5x markup on total cost:
$5.01 x 2.5 = $12.53 (round to $12.50 or $13)
Building a Cost Tracking System
Calculating costs once isn't enough. You need a system to maintain accurate information:
- Update ingredient prices monthly: Check your invoices and adjust unit costs
- Re-calculate when recipes change: Even small modifications affect costs
- Track actual vs. theoretical: Compare what you should have used to what you actually used
- Review waste regularly: Identify patterns and reduce losses
- Audit portions: Ensure staff are following recipes precisely
Pro Tip: Schedule a monthly "cost review" on your calendar. Thirty minutes each month keeps you on top of changes before they hurt your margins.
Summary: Your Food Cost Checklist
- Create a detailed Bill of Materials for each menu item
- Calculate unit costs from your purchase prices
- Multiply quantities by unit costs to get recipe cost
- Add waste factor (5-10%)
- Factor in labor for high-touch items
- Allocate overhead per item
- Set price using food cost percentage or markup multiplier
- Track and update regularly
Knowing your true costs isn't optional—it's the foundation of a profitable food business. Take the time to do the math right, and you'll make better decisions about pricing, menu design, and purchasing.
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